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Electrode materials: gold, Ag/AgCl, tin

The choice is not made on price. It is made on the frequency band you record, and on how many times the electrode will be cleaned.

What the material actually changes

A surface electrode is an interface between a metal and an electrolyte. At that interface a contact potential forms, and its stability decides what you can record.

At high frequencies all materials are roughly equivalent. At low frequencies, below 0.5 Hz, the differences become visible: an unstable interface drifts, and the drift merges with the signal you are looking for. That is why slow potentials and newborn traces are done in Ag/AgCl.

The second variable is mechanical. A department electrode goes through hundreds of cleaning cycles, and the active layer eventually comes off. Sintering answers that: the layer is not deposited on the surface, it runs through the bulk.

The four electrode materials
Material Symbol Low frequencies Cleaning durability When to choose it
Tin Sn Fair Good Routine EEG at usual frequencies, and pre-wired caps where cost per electrode matters.
Silver chloride Ag/AgCl Excellent Fair Slow potentials, newborn traces, polysomnography. The reference material as soon as the bandwidth goes below 0.5 Hz.
Sintered Ag/AgCl Ag/AgCl Sint Excellent Very good The same uses as Ag/AgCl, in a fleet that turns over a lot. The active layer runs through the bulk and does not wear off in cleaning.
Gold Au Good Excellent Long montages and heavily used fleets. Mechanically the toughest, and unaffected by the chloride pastes that corrode the others.

Do not mix two materials on one montage

Two electrodes of different metals joined by an electrolyte form a battery. The resulting voltage is small, but it is of the same order as the slow potentials you record, and it drifts with temperature.

Concretely: a gold cup on Fp1 and a tin cup on Fp2 give a frontal asymmetry that does not exist in the patient. On a bipolar montage the artefact travels along the whole chain.

The rule is simple and has no useful exception: one montage, one material. Including the auricular references and the ground.